Custom Packaging Boxes and
Presentation Mailers
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Made in USA - Eye 4 Packaging - Custom Printed Packaging

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Made in USA - Eye 4 Packaging - Custom Printed Packaging


Eye 4 Packaging is your source for high-quality custom printed boxes. We have several design templates to choose from. If you need something a little more personalized for your product, we can save you money by re-engineering one of our existing packaging templates to work for your current needs.

We also have the onsite expertise to design a creative solution from Custom Rigid Boxes to a Hybrid Packaging Solution from the ground-up. With over 30 years of printed box packaging expertise, we can also help you with value-added packaging and design solutions, such as selecting the best materials to display and protect your products while adding beauty and strength.

Current Article: Custom Packaging Boxes

Custom Packaging Boxes

By: Donald Prill

In today’s fast-moving, media-oriented market place, getting your product noticed by potential customers has become a battle of unique product packaging, eye-popping artwork, applied printing, and content.

To create and manufacture the perfect custom packaging solution for your product, we offer many package materials for you to choose from.

Corrugated paper is the most popular and most selected packaging material because the design satisfies virtually all of today’s packaging requirements. Our custom printed corrugated packaging is:

  • Recyclable
  • Very cost efficient
  • Shipping-friendly and strong
  • Design and printing friendly
  • Available

Here are 5 types of custom rigid boxes that are used today for decorative boxes, slip cases, promotional presentation, Literature and CD/DVD packaging.

  • Fluted Corrugated - Flexible printing on fluted corrugated provides terrific cost advantages over most other packaging constructions.
    • Strength
    • Economy
    • 80 -100 maximum line screen
    • Exposed corrugated fluting along edges and minimal screen detail result in a more “industrial” presentation.
  • Literature totes - Ideal to hold literature and booklets. Add file tabs for easy identification. Self contained with easy access like a file drawer concept.
  • Corrugated front lock mailers – Used for self-mailing, strong and durable but attractive to get customers attention. Includes die cut corrugated inserts to hold your promotion.
  • Corrugated Litho - you have the advantage of luscious 300 line screen offset printing on a light weight paper stock. The dried press sheet is then adhered onto fluted corrugated. The container takes final form after die cutting and assembly.
    • Benefit from an upscale look at a higher unit cost than fluted
    • Strength/durability
    • Fluted corrugated edge remains visible.

Cavity Boxes – Self-mailing but lightweight to save in mailing cost. Comes with pockets to hold your literature and a singular custom fitted cavity or multiple openings to hold your promo item(s). Flap closures are ideal for easy opening and makes for a nice presentation like a book.

Quality offset printing directly onto cover weight paper stock results in a premium looking package. Added durability can be enhanced through the use of film lamination in place of typical varnish. The complex die cuts are then scored, folded and assembled using glue tabs strategically built into the die design.

Solid fiber board:

  • no unfinished edges
  • Wide range of paper options available
  • Geared for quality
  • Perfect for DVD/CD mailers & folders
  • Totes & presentation boxes
  • Folding Carton Containers

Rigid 2 piece boxes – Keepsake, long lasting, the most durable of all boxes. Very high profile. You can add die cut foam inserts to hold your promo item

Hinged lid rigid boxes - Again the most durable of all boxes (keepsake) with the added feature of a hinged lid. You can add magnet closure, or Velcro closure to seal it shut.

+ 1 extra = Rigid Slip Case box – Open on 1 end to hold magazines. Also called library cases. Long lasting and great to use as a reference library and to keep materials organized. Also ideal to hold multiple CD and DVD sets.

Rigid case-made construction produces presentation tools of unsurpassed strength and beauty. Inside, rugged strength is achieved using rigid chip-board construction. Outside, offset printing on text weight paper maximizes graphic possibilities. Choose from many premium options like solid Pantone® colors, foil stamping and embossing or debossing. Decide on a protective resin or film laminate for durability. Your sheet is then carefully wrapped around the heavy-duty inner core. Once its edges are turned and creased, they are sealed into place by an inner liner that fully conceals the core. Fabric and vinyl are also available but are more limited graphically.

  • Highest quality
  • Wrapped edges
  • Extreme flexibility
  • Keepsake
  • Most rigid product
  • Higher cost
  • Ideal for books, book boxes, presentation cases, binder covers and ring binders.

Consider all the features before deciding on which application is right for you.

For comments and inquiries about the article visit Custom Boxes and Custom Packaging Solutions

Donald Prill has 30 years providing and creating better ways to design custom packaging solutions that fit comfortably within your budget.